Response:
1) Something blocking the Vent Door and striking the Fan Cage. Probably dropped down thru the Defroster on the dash. If you pull out the Blower Motor you can probably remove the item
2) This is a sign of a worn out Blend Door Actuator. This is quite common. Have it replaced and the noise should go away.
I have the exact same problem - did you get it fixed and what was the problem?
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