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Friday, January 20, 2012

Chevy Volt fire probe is closed, NHTSA says

U.S. safety regulators said today that they've closed an eight-week investigation into the Chevrolet Volt, concluding that the plug-in hybrid's battery doesn't pose a significant fire risk following a crash.
In a statement, the National Highway Traffic Safety Administration said it "does not believe that Chevy Volts or other electric vehicles pose a greater risk of fire than gasoline-powered vehicles."
The agency said that modifications intended to reinforce the Volt's 435-pound lithium-ion battery pack that General Motors announced on Jan. 5 should "reduce the potential" of the pack catching fire in the days or weeks following a crash.
In November, NHTSA opened an investigation after two incidents in which the Volt's battery pack either caught fire or emitted sparks in the days or weeks following crash tests.
An earlier battery fire occurred in June, three weeks after the agency completed side-impact testing on the Volt.
GM reaction
In a statement, GM said NHTSA's decision to close the investigation "is consistent with the results of our internal testing and assessment." The automaker reiterated that the change it's making to protect the battery pack "is intended to make a safe vehicle even safer."
The agency's clearing of the Volt helps GM avert a potential hit to its image. The automaker's executives have held up the revolutionary car as a symbol of innovation and fresh thinking at the post-bankruptcy GM.
Despite broad praise for the car, U.S. sales of 7,671 Volts last year fell short of GM's goal of 10,000 units.
GM executives cooperated with NHTSA's investigation but have maintained that the Volt is safe. Company executives say the voluntary fix will make the car "safer" by reinforcing the steel surrounding the battery pack to prevent it from being punctured during a crash. It also will add a sensor to the battery pack to monitor coolant leaks.
GM is asking its 8,000 Volt customers to visit their Chevy dealership to have the work done. Dealers will be ready to perform the work starting in February, GM said.
GM said that about 250 Volt owners have taken GM up on its offer to provide loaner vehicles or to buy back the car to quell any safety concerns during the probe.
Testimony still to come
NHTSA said it still is unaware of any real-world Volt crashes that have resulted in a battery fire. It said the agency took the "unusual step" of opening the investigation because it wanted to "ensure the safety of the driving public with emerging [electric vehicle] technology."
A U.S. House panel hearing is scheduled on Wednesday to scrutinize how GM and regulators handled the investigation of the fire risks. GM CEO Dan Akerson has agreed to testify.
The House Oversight and Government Reform Committee, chaired by U.S. Rep. Darrell Issa, R-Calif., is also expected to hear from David Strickland, administrator of the National Highway Traffic Safety Administration.

PRESS RELEASE: NHTSA Statement on Conclusion of Chevy Volt Investigation

WASHINGTON, DC – The National Highway Traffic Safety Administration (NHTSA) released the following statement today regarding the conclusion of its safety defect investigation into the post-crash fire risk of Chevy Volts (PE11037):
Today, the National Highway Traffic Safety Administration closed its safety defect investigation into the potential risk of fire in Chevy Volts that have been involved in a serious crash. Opened on November 25, the agency's investigation has concluded that no discernible defect trend exists and that the vehicle modifications recently developed by General Motors reduce the potential for battery intrusion resulting from side impacts.
NHTSA remains unaware of any real-world crashes that have resulted in a battery-related fire involving the Chevy Volt or any other electric vehicle. NHTSA continues to believe that electric vehicles show great promise as a safe and fuel-efficient option for American drivers. However, as the reports released in conjunction with the closure of the investigation today indicate, fires following NHTSA crash tests of the vehicle and its battery components—and the innovative nature of this emerging technology—led the agency to take the unusual step of opening a safety defect investigation in the absence of data from real-world incidents.
Based on the available data, NHTSA does not believe that Chevy Volts or other electric vehicles pose a greater risk of fire than gasoline-powered vehicles. Generally all vehicles have some risk of fire in the event of a serious crash. However, electric vehicles have specific attributes that should be made clear to consumers, the emergency response community, and tow truck operators and storage facilities. Recognizing these considerations, NHTSA has developed interim guidance—with the assistance of the National Fire Protection Association, the Department of Energy, and others—to increase awareness and identify appropriate safety measures for these groups. The agency expects this guidance will help inform the ongoing work by NFPA, DOE, and vehicle manufacturers to educate the emergency response community, law enforcement officers, and others about electric vehicles.
For additional information on the Volt investigation and others, visit www.SaferCar.gov.

Thursday, January 19, 2012

94 explorer with wiper problems

The wipers do not work properly when on any of the delayed settings. Best way to describe it is they stutter across the windshield and do not cycle down to the stop on any setting when shut off. I have already replaced the switch lever as it didn't work properly. I guess whats left is the motor or the relay unit under the dash, but I don't want to spend money I don't have to. Any ideas?

Response:
it's either the motor is bad or the linkage is not secure.

Tuesday, January 17, 2012

Ford recalls 450,426 minivans, SUVs in U.S. for safety flaws

Ford Motor Co. is recalling 450,426 vehicles in the United States to fix defects that can cause fires or loss of power.
The action covers 205,896 Ford Freestar and Mercury Monterey minivans and 244,530 Escape sport-utility vehicles.
Ford is recalling 2004 and 2005 model Freestar and Monterey minivans because the torque converter output shafts in their powertrains may fail and cause sudden loss of power.
The 2001 and 2002 model Escape SUVs may have brake-fluid leaks from the cap of their brake master cylinder reservoir leading to corrosion that may cause fire.
Ford disclosed the recalls today on the National Highway Traffic Safety Administration website. Ford wasn't immediately available for comment.
The minivan recalls followed an investigation by the U.S. auto-safety regulator. The Escape recall follows another in 2007 during which Ford said some of the vehicles may not have been properly repaired.

Sunday, January 15, 2012

BMW recalls Mini Coopers after fires, U.S. regulator says

BMW is recalling 88,911 Mini Cooper cars because of a defect that has caused fires, the U.S. auto-safety regulator said.
The circuit board on the electric auxiliary water pumps that cool the cars' turbochargers can malfunction, overheat and cause fires, BMW said Saturday in a posting on the U.S. National Highway Traffic Safety Administration's Web site.
In October, the agency opened an investigation into Minis after reports of 12 engine fires, including five that destroyed the vehicles. In eight cases, the fires happened when the cars were parked and turned off. The recall includes various Minis from the model years 2007 to 2011.

Thursday, January 12, 2012

Hyundai offers lifetime guarantee for battery pack on Sonata Hybrid

Hyundai is offering a lifetime guarantee for the lithium polymer battery pack in its Sonata Hybrid.
If a Sonata Hybrid’s battery pack fails during the life expectancy of the vehicle, Hyundai will replace the battery for free and pay to have the battery recycled.
The announcement, made today on the sidelines of the Detroit auto show, comes soon after other vehicles powered by advanced battery systems have drawn scrutiny from regulators for possible safety and quality problems.
General Motors has voluntarily offered to add more protection for the lithium ion battery pack in the hybrid Chevy Volt after fires took place in the days or weeks following certain crash tests.  The Fisker also recalled 239 Karma plug-in hybrids because of a problem in its cooling system last month.
“We can do that because in our testing, we found really extraordinary battery life -- at least 275,000 miles with a very low failure rate,” John Krafcik, CEO of Hyundai Motor America, said on the sidelines of the Detroit auto show today. “We have a lot of confidence in our ability to back that at relatively low cost.”
Hyundai says its lithium ion batteries are the next-generation of lithium ion battery technology powering many advanced vehicles made by competitors.

Monday, January 09, 2012

Chrysler may scrap Dodge Avenger, focus on 200 sedan

Chrysler Group LLC may drop the Dodge Avenger within three years as it readies a redesign of the better-selling Chrysler 200 sedan built on the same platform, a Chrysler executive said on Monday.
"Chrysler Group will likely consolidate around one midsize car in the future," Reid Bigland, head of the Dodge brand, told Reuters in a Monday interview at the Detroit auto show.
By focusing on a single model, Chrysler can lower marketing and development costs. The move also removes the risk that one model might steal sales from the other in the same showroom.
The Dodge Avenger and the Chrysler 200, formerly known as the Sebring, are built at the automaker's Sterling Heights, Mich., plant and were overhauled in 2010.
"If we have two cars that are very similar, it does split dealer focus," Bigland said. "Consolidating around one very competitive entry certainly has its advantages."
U.S. sales of the Avenger rose 26 percent last year to 64,023, while 200 sales reached 87,033 units. But both models lag far behind the Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion and Chevrolet Malibu in sales.
A lackluster vehicle lineup and an untenable cost structure pushed Chrysler to the brink of collapse before its federal bailout in 2009. Chrysler emerged from bankruptcy under the management control of Italian automaker Fiat SpA.
Under Sergio Marchionne, the chief executive of both companies, Fiat and Chrysler are fusing their operations and developed a joint platform based on Fiat engineering that will underpin many of the group's future vehicles.
Chrysler unveiled the Dodge Dart compact car, which is the first vehicle off this platform, during the Detroit auto show. In the future, the Dart's roomy interior could win over some consumers who might have considered the Avenger, Bigland said.
Chrysler already offers its trademark minivans under the Dodge and Chrysler brands. But Bigland described the Avenger and 200 as "more closely aligned."
"Post-Fiat, there's a lot more product delineation," Bigland said.
Last year, the Avenger sold more than 64,000 vehicles in the U.S. market. The 200 sold about 87,000 in 2011.
The 200 was featured in Chrysler's 2-minute Super Bowl advertisement last year that featured performer Eminem and the tagline "Imported from Detroit."

Friday, January 06, 2012

Camber changes dramatically when replacing front suspension components causing increased alignment time.

Subject:
Camber gauge Part Number 711-1039 use when replacing parts


Vehicle Involved: All Vehicles

Condition:
Camber changes dramatically when replacing front suspension components causing increased alignment time.

Repair Procedure: When suspension parts need replacement such as a strut or strut bearing, camber is affected greatly. The use of a magnetic camber gauge will save time and make the alignment procedure easier. This tool does NOT take the place of the actual alignment machine.


Example: a vehicle needs a front strut bearing plate due to a noise issue. With the vehicle up on a frame rack and the tire off, install the magnetic camber gauge on the secured rotor and turn the adjusting knob till the bubble aligns with the zero mark. Remove the gauge without touching the knob and place it on the bench.

After replacing the bearing plate, reattach the gauge and move the strut until the bubble aligns with the zero mark. This will get the camber adjustment close to the original setting. The wheel alignment angles should now be checked to verify all four wheels are within specs. This tool may also be used when installing camber bolts if a "jack and hold" is not available on your alignment machine.

Example: You determine the car needs one degree positive camber correction. Support the vehicle and remove the tire. Install the camber gauge on the rotor and adjust the bubble to zero. Remove the OE bolt and replace it with an adjustable cam bolt. Now, turn the cam bolt until the gauge shows one degree positive. Tighten the bolts, and replace the wheel. Re-compensate and verify all four wheels are within specs. The camber gauge is listed in the Alignment products Manual under tools.

RCB 11-12
 
No. RCB 11-12

Thursday, January 05, 2012

GM recalls Chevy Sonics to check for missing brake pads

General Motors is recalling 4,296 Chevrolet Sonic subcompact models to inspect for missing brake pads. The missing part could lengthen the stopping distance, potentially contributing to a crash, the company said today in a statement.
The recall targets 2012 Sonics. The subcompact car -- a replacement for the South Korea-built Chevy Aveo -- went on sale this fall.
GM said the company isn't aware of any crashes or injuries resulting from missing pads. The problem was discovered when a rental Sonic was brought in for warranty service.
The missing brake pads -- part of a subassembly of components -- fell off before the cars were assembled and had remained unnoticed at the bottom of containers being shipped to the Orion Township, Mich., factory, said GM spokesman Alan Adler.
Korea Delphi Automotive Corp. is one of two suppliers that provides GM with brake assembly for the Sonic. GM declined to name the second supplier.
Delphi spokesman Lindsey Williams said in a statement that Korea Delphi -- a joint venture between Delphi International and two Korean stakeholders -- isn't associated with the recall of the GM Sonic.
GM's Adler also said the recall isn't a supplier issue and the company has since updated its processes in the assembly plant.
"This has been fixed by adding a clip to the shipping containers," Adler added.
Customers affected by the recall will start receiving letters from their dealers Jan. 14. GM said it expects "very few cars" to be affected by the problem.
"Dealers will inspect the front brakes for missing inner or outer pads," GM said in a statement. If a pad is missing, the dealer will install a new one, and if necessary, a new brake caliber or rotor. There will be no cost to the customer, the company said.
The Sonic is the only subcompact car built in the United States.
GM moved production of the redesigned small car to Michigan after striking a plant-specific deal with the local union at the Orion Township factory.
As part of the agreement, 40 percent of the plant's work force earn an entry-level wage, which starts at $15.78 an hour -- well below the base $28-an-hour pay for veteran auto workers.
The factory, which employs about 1,590 hourly workers, also builds GM's all-new compact car, the Buick Verano.

Monday, January 02, 2012

States wary of TrueCar's methods

TrueCar, the Internet auto shopping service, casts itself as an innovator battling entrenched industry methods. And now it indeed is colliding with many long-standing state laws designed to protect the interests of car dealers and shoppers.
Regulators in Colorado, Wisconsin and Virginia have issued bulletins to dealers or sent letters to TrueCar concluding that legal problems exist with TrueCar's business model of charging dealers for leads that turn into a sale.
And dealer associations in three more states -- California, Kansas and Ohio -- say members who use TrueCar may be violating state law.
The legal questions, which could affect a significant number of TrueCar's dealership clients that represent 5,200 or so franchises in 49 states, come at a critical time for the company. On Jan. 1, TrueCar was scheduled to become Yahoo.com's partner for auto shopping. TrueCar agreed to pay Yahoo $150 million over three years.
The partnership will expand TrueCar's reach greatly, and it is recruiting dealerships to handle the additional business.
But the state regulators and associations say TrueCar dealers could face stiff financial penalties for potential violations of state laws governing advertising and so-called bird-dogging, or paying a third party a fee that is contingent on a sale. And regulators in at least two states say TrueCar lacks the appropriate licenses.
Last week TrueCar said in a statement that it has been contacted by regulators in six states: Colorado, Louisiana, Nebraska, Kansas, Virginia and Wisconsin.
"TrueCar continues to work directly with regulators to ensure that at no time will our dealer partners be in violation of any laws by participating on the TrueCar network," the company said.
"We're in the process of making meaningful changes to the service, which will be completed by the end of January 2012, in order to address specific concerns raised by regulators."
While TrueCar has its critics, some dealers are happy with its service.
Jeff Kotlarek, Internet sales manager at Taylor Chevrolet in suburban Detroit, said he typically offers his vehicles to TrueCar customers at $100 below invoice price.
But vehicle sales from TrueCar leads can generate a substantial profit, he said, when customers buy accessories, warranties or features, such as moonroofs, that they didn't originally request.

A tough month

The intensified scrutiny from regulators wasn't the only bad news in December for TrueCar and Scott Painter, the company's ambitious and charismatic founder and CEO. Group 1 Automotive Inc., the fourth-largest U.S. dealership group, told its 42 dealers who were participants to sever their ties with TrueCar. Group 1 said it objected to TrueCar's access to its dealerships' computer systems and also questioned the cost.
And now the regulatory concerns are causing some dealers to drop TrueCar.
California megadealer David Wilson decided to drop TrueCar two weeks ago because of legal risks. After doing some research, he concluded that any dealer in California who sells a vehicle through TrueCar is breaking the law.
Wilson, who had been using TrueCar's services at three of his 16 stores, also said he had sold just 15 cars through the company in the past six months. He said TrueCar adds no value to a transaction and wants to be paid more than what the dealership nets on a sale.
"Why do I want to put myself in jeopardy for that?" he said.
TrueCar said its service accounted for about 250,000 U.S. auto sales in 2011, about 2 percent of the estimated 12.7 million-unit U.S. market. But the Yahoo agreement should expand TrueCar's influence significantly in 2012.
Here's how TrueCar works: A shopper on TrueCar.com chooses a vehicle and sees information labeled as invoice price and dealer cost. The shopper then specs out a vehicle, and participating dealerships near the shopper's home offer prices, which can be below TrueCar's invoice price. TrueCar says the offer includes all fees but no taxes, and has no expiration date. The dealer pays TrueCar $299 for every completed new-car sale.
Over the years, consumers or dealers prompted state legislatures to pass laws to ban practices such as bird-dogging, which is paying fees to third parties for leads that turn into sales; brokering, which is charging a fee to a retail customer to find and negotiate the purchase of an auto; and using the word "invoice" in advertising.
Now, in the era of Internet leads and marketing, the question becomes: Is TrueCar merely offering prohibited services in a new form? Or, as the company contends, is it offering a new, and misunderstood, business model that does not violate existing laws?
For instance, is TrueCar a lead service, such as Autobytel, which gathers leads and sells them to dealers? Or is it a different animal that operates like a broker?
TrueCar acknowledges confusion about its business model.
"We are certainly open to changes that enhance our ability to comply with a particular state's needs and to more accurately reflect what we do," the company said. "TrueCar is not a broker, traditional advertiser or lead generation company. We do not arrange or negotiate sales for dealers, nor do we advertise vehicles for sale.
"Rather, TrueCar is an Internet marketing company -- the dealer's window through the Internet to customers searching for vehicles."
On Dec. 15, Colorado regulators issued an opinion that TrueCar's materials and Web site violate several state regulations, including advertising rules, and could lead to "bait-and-switch" scenarios.
Among the advertising problems are use of the term "invoice" and failure to include all costs in the advertised vehicle price, state regulators said.
A bait-and-switch occurs when a consumer who has been quoted a specific price arrives at a dealership to find the vehicle already sold or otherwise unavailable, and the dealer then tries to sell a different vehicle.
The Colorado Department of Revenue said dealers ultimately are responsible for any violations. For dealers, that could mean fines of as much as $10,000 per occurrence and possible license revocation, said Tim Jackson, president of the Colorado Automobile Dealers Association.
The state also said it is concerned that TrueCar could be engaging in unlicensed sales.
"It's very serious," said Jackson, who used the attention-grabbing method of certified, return-receipt mail to send association members a bulletin on the TrueCar issues in mid-December.
"We didn't want it to end up just as another memo on the desk for dealers who may not be aware that this process is putting their dealership's compliance and potentially their dealership licensure and that of their salespeople at risk."
Lee Payne, a Honda and Hyundai dealer in suburban Denver, has stopped TrueCar transactions but did not cancel his relationship with TrueCar when the regulatory challenge arose. He had been using it at his Honda store for just a few weeks.
"We work really hard to be compliant, and if they're not compliant, we need to let that play out and see what the regulators decide," Payne said. "That's our biggest concern right now."
TrueCar acknowledged two weeks ago that some dealers have left recently for various reasons. Group 1 said it did not want to open its dealerships' computers. And Honda has warned its dealers that advertising prices below invoice on Internet shopping sites could put at risk the dealers' payments from the factory for local marketing.
In mid-December, TrueCar said it had 5,840 participating franchises and was recruiting more to handle a surge of leads expected from the Yahoo partnership.
Last week, TrueCar said it had clients representing more than 5,200 franchises and dealers representing 227 more franchises that had agreed to become clients. The company also said that since October it has received a record number of inquiries from dealers interested in joining TrueCar.

Class action

Peter Welch, president of the California New Car Dealers Association, says he is worried about regulatory penalties for his TrueCar members. He says dealers using TrueCar also could be swept into any class-action lawsuits that arise in the litigation-heavy state.
Welch said he believes the TrueCar model violates several points of California law, including advertising and licensing requirements. For instance, dealers in California aren't allowed to use invoice comparisons -- saying, for example, that an offered price is below the dealer's invoice -- and such comparisons are prominent on the TrueCar Web site.
"I don't believe the dealers understand that this whole thing is an advertising medium and they have to comply with all the advertising laws," Welch said.
TrueCar said in its statement that it is not an advertising medium.
The California trade association is completing a legal review and will warn dealers about their potential exposure, Welch said. Dealers can lose their licenses over violations, but Welch estimated that 90 percent of violations are settled with fines.

Bird-dog laws

Some dealer associations and regulators say TrueCar's model violates a ban on bird-dog arrangements.
In Virginia, the state Motor Vehicle Dealer Board warned dealers in October 2010 that it was illegal to pay a fee to Zag.com, the former name for some of TrueCar operations, in exchange for a sale.
Dealers were urged to stop the practice or face a $1,000 fine for each violation and possible suspension or revocation of their licenses. Bruce Gould, executive director of the Virginia Motor Vehicle Dealer Board, says TrueCar's practices violate the state's prohibition on bird-dog fees. On Dec. 20, Gould sent a letter to Painter saying the board would discuss the matter at a Jan. 9 meeting.
If the board agrees with his analysis, Gould says he will remind dealers that their payments to TrueCar are not legal.
"We try to take the position of giving everyone a fair warning, to say, 'OK, you're doing something wrong, you've got to stop it,'" Gould said. "If it continues, we'll have to bring out the guns."
Two weeks ago, the Wisconsin Department of Transportation sent TrueCar a letter saying dealers can't legally use the service. Wisconsin law prohibits bird-dogging.
Wisconsin law also requires licensing of persons and companies involved in selling vehicles in the state, and TrueCar doesn't have the proper licensing, according to the letter.
"It has generated a lot of concern among dealers," said Bill Sepic, president of the Wisconsin Automobile & Truck Dealers Association, which has fielded about 20 calls on the issue since early December.
Dealers could be penalized as much as $5,000 for each licensing violation and have their licenses suspended or revoked. But regulators aren't planning to take action against dealers now; they want to give fair warning, said John Remy, program specialist in Wisconsin's Division of Motor Vehicles' Dealer and Agent Section.
Don McNeely, president of the Kansas Automobile Dealers Association, said the association believes that TrueCar's model violates the Kansas prohibition against brokering. A broker charges a fee to a retail customer to find and negotiate the purchase of an auto.
In its statement, TrueCar said it has "received an enormous amount of support and encouragement from our dealer partners in recent weeks. They recognize that the facts about TrueCar differ significantly from some of the statements in the press, and that well informed buyers are an opportunity rather than a threat to dealers."
Said Jackson of the Colorado dealer association: "This is not just a witch hunt on TrueCar. For us, it's helping ensure our dealers remain compliant regardless of what platforms and systems they use. So it's TrueCar today, and it could be somebody else tomorrow."

Sunday, January 01, 2012

Speaker replacement assistance needed

Hello. I am needing to replace the speaker in the driver side door of my 1999 chevy Malibu. Me and my dad were looking at it and he knows more about changing out car speakers than I do. He said these things that are for decoration only (round grey things that supposedly cover screws) pop off on the side and bottom of door and there shud be a screw underneath that cover. And he said the speaker shud be screwed into the door somehow. Does anyone have any experience changing out driver side speakers on this type of vehicle?

Response:
Speakers to be fitted inside the Flap which covers the bottom of the door. U need to remove the flap and screw holes to be drilled and than fit it with soft side towards the sheet and magnet side shud face upside.

  • 1
    Gather the tools needed to remove the door panel and access the front speaker. You will need a wire cutter for some older models of the Malibu. Keep one handy just in case. Unhook the negative battery cable for safety before beginning the procedure.

  • 2
    Pull open the interior door handle and use the flathead screwdriver to pry off the small trim panel behind the handle. Unhook the electrical connection from the door lock switch and the trim panel. Slide the trim panel around the interior door handle.

  • 3
    Pull the tabs to remove the panel inside of the door armrest cubby hole. Remove the two screws located behind the panel.

  • 4
    Pry off the two tabs in the lower-center part of the door panel. Remove the retainer screws from behind the tabs.

  • 5
    Depress the center of the fasteners around the perimeter of the door panel. Once the fasteners are pressed, they will easily pull out.

  • 6
    Carefully pull sections of the door panel from the door. Several clips mount the door panel to the door; be careful not to break them. Once the clips are detached, remove the door panel and disconnect the electrical connections for the power window/mirror switches.

  • 7
    Remove the screws mounting the front door speaker to the door. Carefully pull the old speaker from the door and disconnect the electrical module. The speaker wires of some older Malibu cars are directly soldered to the speaker connection. If this is the case, cut the wiring with the wire cutters to unhook the speaker.